EnviroTech Industrial Wastewater Treatment, Desalination, Multimedia Filters, Nutshell Filters, ZLD reaches practical completion of Civil and MEP Works of a duty standby 6,000m3 per day Nutshell Filters Industrial Water Plant for an Oil Major at El Gamil Field, Egypt.
Starting the Engineering Journey from Front End and Detailed Design ending with fully installed Produced Water Treatment Plant, ready for testing and commissioning and operating efficiently within a major Oil and Gas Facility in Port Foad, Egypt.
Following the initial concept and client aspirations, EnviroTech International UK and EnviroTech LLC Egypt successfully interpreted the client requirements transposed on to Drawings, Diagrams and Specifications detailing all of the Industrial Water Treatment equipment including:
- Raw Water Tie Ins
- GRE Pipework Installation
- Raw Water Pumps Sets
- Nutshell Filters
- PLC, MCC, SCADA
- Sludge Pump Sets
- Cartridge Filters
- Oily Wastewater Tank
- Screw Press for Dewatering
Transforming the conceptual design to an integrated Industrial Water Treatment Plant working efficiently and safely whilst balancing and stabilizing the IWWTP requires a full Engineering Design scope, requiring disciplined engineering at every step of the way and constant communication with the client to ensure all requirements are met.
From Graphics to Reality: Engineering Design
Before the first Nutshell Filter Equipment’s arrived on site, the Detailed Engineering needed to be way ahead of the equipment delivery and implementation by various engineering design stages.
The Front End and Detailed Engineering determined how the Produced Water Treatment Plant would function as a single package plant, rather than as the Nutshell Filters equipment operating separately of manually.
Our Process Engineering ensured that the water treatment plant philosophy worked as a practical solution bearing in mind the varying water flow rates in coordination with the efficiency of Suspended Solids and Oil removal to be in line with the nature of the water produced and cline requirements.
The P&IDs were the reference for design, where all disciplines met such as civil works, mechanical, electrical, piping and instrumentation.
The Role of 3D Modeling:
The three-dimensional model was not only a visual element, but a crucial engineering tool:
Distance Verification and Maintenance
Prevent conflicts between equipment and pipes
Improving Pipe and Cable Paths
Ensuring that what is built on-site can be physically operated and maintained
You can see in the above 3D model is a geometric promise, and what you see in the phots is the promise is executed with precision and care.
To arrive at the Interdisciplinary Integration the EnviroTech Team considered:
Mechanical Engineering:
Selection of equipment, data sheets, and installation requirements.
Piping Engineering: Routing, Stress Considerations, and Pipe Support.
Instrumentation & Control:
Fully Automated SCADA
Redundant Architecture
Automated Backwash & Screw Press Control
Electrical Engineering:
Safe Connections
Power & Control Cables
Integration with Site Systems
HSE & Safety Philosophy:
Safe Operation
Reduce Risk from the Design Stages
From Deep Bed Nutshell Filtration to Operational Reality, the Nutshell Filters Technology here was not just the choice of advanced equipment, but a practical application of the philosophy of:
Higher efficiency in removing suspended solids
Reduce the load on subsequent units
Supporting sustainability and reducing waste
With full Water Treatment Plant automation, operation does not rely on continuous manual human intervention, but on carefully designed intelligent control logic.
Geometry is not drawings, but Engineering is the ability to turn a vision into a working asset.
Between a 3D modelling and a real-life image after implementation, there are thousands of small engineering decisions that made this a success.
This is the difference between a “fully installed” project and an “engineering-based project” for a Produced Water Treatment plant.
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